Digitalizing Factory Assembly Line
Partnering with Digiteh and Adria Dom to develop a tailored software solution that streamlined factory operations, improved coordination, and supported their digital transformation goals through close collaboration and a deep understanding of production challenges.
LPM
HiGroup d.o.o. has been an exelent patner in developent of indsutrial aplications for worker manual assembly guiding and optimistion of R&D department processes. They go above and beyond to ensure that the app's work as intended and are bug-free.
CHALLENGE
Adria Dom faced increasing complexity in managing a multi-model assembly line with manual processes, limited transparency, and inconsistent task execution. Management struggled to optimize performance due to fragmented data and siloed workflows, while workers lacked real-time guidance and clear accountability. Technologically, there was no system in place to orchestrate production dynamically or capture operational insights in real time, making continuous improvement difficult and slowing response to disruptions on the factory floor.
Real-Time Factory Insights with LPM
The LPM system transforms factories by creating a real-time digital twin of the production line. Workers receive step-by-step instructions through smartwatches, making task execution intuitive and traceable. Each operation is tracked live, allowing management to visualize delays, errors, and progress across departments.
SOLUTION
Higroup, in collaboration with Digiteh, developed a Lean Production Management (LPM) system powered by a digital twin. The platform aligned teams around real-time data, standardized workflows across departments, and empowered workers with guided tasks via smartwatches. Technically, it connected ERP, simulation, and wearable systems to synchronize planning and execution. From a business and management perspective, it enabled continuous improvement, reduced idle time, and fostered transparency and accountability—turning the production line into a coordinated, data-driven environment.
ENDING REMARKS
The finished LPM platform delivered a measurable increase in factory efficiency and set a foundation for agile, scalable production. By merging lean principles with real-time data and user-centric design, the system transformed factory operations from reactive to proactive. This case shows how a well-executed digital twin solution can drive performance, empower workers, and support smarter decision-making—serving as a model for manufacturers aiming to modernize operations and remain competitive in a rapidly evolving industry.
30%
30% Increase in Production Efficiency
100%
100% Real-Time Tracking of all Assembly Tasks
25%
25% Reduction in Production Downtime
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Software Engineering
002
QA Testing
003
Product Launch
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Support & Feedback Collection
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Infrastrucuture Management
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